Difference between revisions of "Bottle Top Table"
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+ | ==Table Dimensions== | ||
+ | *830 caps (11/2/08) | ||
+ | *1 in^2 per cap | ||
+ | *830 in^2 = 5.76 ft^2 | ||
==Shopping List== | ==Shopping List== | ||
− | *Resin ( | + | *Stuff |
− | *Wood for forms (how much?) | + | **[http://www.mrfiberglass.com/kleer_koat_table_top_resin.html Table Resin] |
− | *Anti-stick stuff for forms | + | **Hot glue sticks ''(probably about 10 or 15)'' |
− | *Wood glue? | + | **Wood for forms ''(how much?)'' |
− | *Caulk | + | **Nails ''(probably about 50, small and thin)'' |
− | * | + | **Anti-stick stuff for forms ''(no idea what this is - maybe just plaster or wax or petroleum jelly?)'' |
− | *Rags | + | **Wood glue? ''(can probably just caulk everything, use nails to build forms)'' |
− | *8 bolts | + | **Caulk ''(clear silicone)'' |
− | *4 anchors | + | **Rags |
− | * | + | **8 bolts ''(how big?)'' |
+ | **4 anchors ''(what type?)'' | ||
+ | **Plexiglas ''(what size? how thick?)'' | ||
+ | **Fine sand paper ''(800+ grit)'' | ||
+ | *Tools | ||
+ | **Hot glue gun | ||
+ | **Torch | ||
+ | **Mixing tools ''(not drill)'' | ||
+ | **Mix bucket | ||
+ | **Hammer | ||
+ | **Wrenches / ratchets | ||
+ | **Sanding block | ||
+ | **Fans for ventilation | ||
+ | **Painters plastic or newspaper for floor | ||
+ | |||
==Process== | ==Process== | ||
− | [http://www.diynetwork.com/diy/cr_tabletop_decor/article/0,2025,DIY_13780_5256924,00.html | + | Follow [http://www.diynetwork.com/diy/cr_tabletop_decor/article/0,2025,DIY_13780_5256924,00.html this] a little bit. |
+ | ===Legs=== | ||
+ | Repeat 4 times: | ||
+ | #Build wood form | ||
+ | #Drill hole for bolt | ||
+ | #Seal wood with anti-stick | ||
+ | #Pour first layer of resin, use torch to reduce bubbles | ||
+ | #Let dry enough ''(how much?)'' | ||
+ | #Put the bolt and anchor into the form ''(we do this after the first pour so we don't spill resin on it by accident and reduce clarity)'' | ||
+ | #Seal bolt with caulk | ||
+ | #Add bottles and/or caps | ||
+ | #Pour the rest of the leg, use torch to reduce bubbles | ||
+ | #Let dry | ||
+ | #Sand as needed | ||
+ | |||
+ | ===Table Top=== | ||
+ | #Cut Plexiglas to size ''(what size?)'' | ||
+ | #Drill 4 holes for bolts ''(where?)'' | ||
+ | #Put in the bolts, seal the bottom with caulk | ||
+ | #Seal the wood used to make the form | ||
+ | #Make a 4 sided form around the edge of the glass that is taller than the resin overhaning the bottom about 1/2in | ||
+ | #Caulk form to the bottom | ||
+ | #Place caps | ||
+ | #Glue caps with hot glue | ||
+ | #Fill the top with resin, use torch to reduce bubbles | ||
+ | #Let it dry | ||
+ | #Rip the form off, pull the caulk off | ||
+ | #Sand as needed | ||
+ | #Attach legs by screwing them on | ||
+ | |||
+ | ==Resin Search== | ||
+ | *Resin depth is about 3/4 in | ||
+ | *http://www.mrfiberglass.com/table_top_clear_resins.html | ||
+ | **1 seal coat + 6 flood coats | ||
+ | **5.76 ft^2 * 7 coats = 39.56 ft^2 | ||
+ | **'''1 Gallon covers 48 ft^2''' ''(leaves enough for test runs)'' |
Latest revision as of 22:51, 2 November 2008
Table Dimensions
- 830 caps (11/2/08)
- 1 in^2 per cap
- 830 in^2 = 5.76 ft^2
Shopping List
- Stuff
- Table Resin
- Hot glue sticks (probably about 10 or 15)
- Wood for forms (how much?)
- Nails (probably about 50, small and thin)
- Anti-stick stuff for forms (no idea what this is - maybe just plaster or wax or petroleum jelly?)
- Wood glue? (can probably just caulk everything, use nails to build forms)
- Caulk (clear silicone)
- Rags
- 8 bolts (how big?)
- 4 anchors (what type?)
- Plexiglas (what size? how thick?)
- Fine sand paper (800+ grit)
- Tools
- Hot glue gun
- Torch
- Mixing tools (not drill)
- Mix bucket
- Hammer
- Wrenches / ratchets
- Sanding block
- Fans for ventilation
- Painters plastic or newspaper for floor
Process
Follow this a little bit.
Legs
Repeat 4 times:
- Build wood form
- Drill hole for bolt
- Seal wood with anti-stick
- Pour first layer of resin, use torch to reduce bubbles
- Let dry enough (how much?)
- Put the bolt and anchor into the form (we do this after the first pour so we don't spill resin on it by accident and reduce clarity)
- Seal bolt with caulk
- Add bottles and/or caps
- Pour the rest of the leg, use torch to reduce bubbles
- Let dry
- Sand as needed
Table Top
- Cut Plexiglas to size (what size?)
- Drill 4 holes for bolts (where?)
- Put in the bolts, seal the bottom with caulk
- Seal the wood used to make the form
- Make a 4 sided form around the edge of the glass that is taller than the resin overhaning the bottom about 1/2in
- Caulk form to the bottom
- Place caps
- Glue caps with hot glue
- Fill the top with resin, use torch to reduce bubbles
- Let it dry
- Rip the form off, pull the caulk off
- Sand as needed
- Attach legs by screwing them on
Resin Search
- Resin depth is about 3/4 in
- http://www.mrfiberglass.com/table_top_clear_resins.html
- 1 seal coat + 6 flood coats
- 5.76 ft^2 * 7 coats = 39.56 ft^2
- 1 Gallon covers 48 ft^2 (leaves enough for test runs)